Send Inquiry

Request To Call Back

Tomato Ketchup Plant

Name: Tomato Ketchup Plant
Brand: PACKAGING SOLUTIONS (Processing & Packaging Division)
Price: 445200 INR
Availability: InStock

Price 445200 INR/ Piece

Get a Price/Quote

MOQ : 1 Piece

Tomato Ketchup Plant Specification

Machine Type
Automatic Tomato Sauce Plant

Features
Energy efficient, easy operation and cleaning

Heating Method
Steam/Indirect Electric

Feeding System
Automatic Conveyor

Operating Temperature
Up to 130C

Power Source
Electric

Phase
Three Phase

Function Type
Continuous processing

Automation Grade
Fully Automatic

Frequency
50 Hz

Noise Level
75 dB

Speed Mode
Variable frequency drive (VFD)

Product Type
Tomato Ketchup Processing Line

General Use
Industrial Ketchup Manufacturing

Material
SS316/SS304 Stainless Steel

Type
Batch & Continuous

Capacity
500-3000 kg/hr

Weight (kg)
3600 kg

Product Shape
Rectangular modular type

Computerized
Yes

Automatic
Yes

Control System
PLC based Control Panel

Installation Type
Complete Turnkey

Voltage
380V

Power
45 kW

Dimension (L*W*H)
5500mm 2200mm 3000mm

Raw Material
Stainless steel and food-grade polymers

Feature
Efficient tomato processing

Color
Silver/Grey

Production Application
Ketchup, Puree, Paste, Sauce Processing

Boiling Vessel Material
AISI 304/316 Stainless Steel

Water Consumption
Minimum as per design

Safety System
Overheat & Overcurrent Protection

Output Consistency
Fine Homogeneous Paste

Discharge Type
Automated Spout

Mixing Speed
Adjustable

Chopping Mechanism
High-Efficiency Cutter Head

Cleaning System
CIP (Clean-In-Place)

Ambient Working Conditions
5°C to 50°C

Conveyor Type
Belt/Inclined Conveyor for Sorting

Tomato Ketchup Plant Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
1 Piece Per Week

Delivery Time
1 Week

Main Domestic Market
All India

About Tomato Ketchup Plant

A Tomato Ketchup Plant is a manufacturing facility that produces tomato ketchup in large quantities. The plant typically includes several units and machinery that work together to process, mix, and package the ketchup.

Here are some of the key features and components that are typically found in a Tomato Ketchup Plant:

Tomato receiving and washing.
Sorting and grading.
Preheating and pulping.
Mixing and blending.
Cooking and refining.
Filling and packaging.

Some of the key features of a Tomato Ketchup Plant include:

Automated machinery.
Quality control.
Sanitation.
Energy efficiency.

Advanced Automation for Consistent Production

Equipped with a fully automated PLC-based control panel, the Tomato Ketchup Plant ensures precision in batch and continuous processes. Automatic conveyors, adjustable mixing speeds, and computerized control optimize efficiency and consistency across ketchup, puree, paste, and sauce processing. The modular design enables easy integration into food manufacturing lines.

Superior Hygiene and Materials

Constructed from SS316/SS304 stainless steel and food-grade polymers, the plant prioritizes hygiene and durability for all processing stages. The integrated CIP (Clean-in-Place) system streamlines maintenance and guarantees sanitary conditions, which meet the strict requirements of food safety standards.

Flexible Capacity and Energy Efficiency

With capacity options from 500 to 3000 kg/hr, the system adapts to various production needs. Engineered for energy efficiency and minimal water usage, the plant operates quietly and safely, thanks to VFD motors, overheat and overcurrent protections, and advanced steam or electric heating methods.

FAQs of Tomato Ketchup Plant:

Q: How does the Tomato Ketchup Plant ensure hygienic processing during ketchup and sauce production?

A: The plant is manufactured using SS316/SS304 stainless steel and food-grade polymers to maintain cleanliness. An integrated CIP (Clean-In-Place) system automates the cleaning process, ensuring all internal surfaces are thoroughly sanitized without manual intervention.

Q: What types of tomato products can be produced with this plant?

A: This plant can produce a wide range of products including tomato ketchup, puree, paste, and sauces, thanks to its high-efficiency cutter, adjustable mixing speeds, and continuous or batch processing capabilities.

Q: When should I consider using a turnkey tomato processing solution like this one?

A: A turnkey solution is ideal when you want seamless installation, integration, and rapid startup for ketchup and sauce production. It is particularly suitable for industrial food processors seeking high efficiency, minimal downtime, and scalable capacity.

Q: Where can the Tomato Ketchup Plant be installed and operated?

A: Designed for flexibility, the plant can be installed in a variety of industrial settings. Its robust components and temperature tolerance (5C to 50C working conditions) make it suitable for different regional environments across India and globally.

Q: What is the process followed for tomato ketchup and sauce production in this plant?

A: Tomatoes are washed and sorted automatically, chopped using a high-efficiency cutter, then transferred through belt conveyors. The mixture is heated (via steam or indirect electric methods), mixed, and pasteurized, leading to the final fine, homogeneous paste. The system automates feeding, processing, and discharge.

Q: How easy is it to operate and maintain the plant?

A: The machine features a PLC-based control panel, variable speed drives, and automatic operation for easy use. The CIP cleaning system reduces manual cleaning time, while the modular design and stainless-steel construction facilitate straightforward maintenance.

Q: What are the main benefits of using this automatic tomato processing plant?

A: Key benefits include energy-efficient operation, minimal water consumption, reliable product consistency, advanced safety systems, and ease of operation and cleaning. These features help increase productivity while lowering operational costs.

Tell us about your requirement