About Automatic Piston Filler
PS-KETCHUP FILLING MACHINE: Automatic 4 head piston filler.
Filling range upto 1litre with 12 long conveyor.
Controlled by PLC Made of SS.
Product Details
Material Grade | SS 304 |
Capacity | 10-30 BPM |
Driven Type | Electric |
Machine Type | Semi-Automatic |
Material | Stainless Steel |
Motor Power | 1 HP |
Cutting-Edge Automation for Modern IndustriesDesigned to meet the demands of todays fast-paced manufacturing environments, the Automatic Piston Filler integrates advanced PLC controls and an electric motor drive for seamless, repeatable operation. Its robust stainless steel construction ensures durability while maintaining hygiene standards. This versatile system streamlines filling processes for beverages, oils, chemicals, pharmaceuticals, and cosmetics with unmatched consistency.
Effortless Installation and OperationThis automatic piston filler features a true plug-and-play setupno foundation is needed. Simply place the machine, connect it to the power supply, and its ready to operate. With user-friendly controls and a polished, easy-to-clean surface, operators enjoy hassle-free setup and daily operation, minimizing downtime and maximizing productivity.
Precision Filling and Superior EfficiencyEngineered for accuracy, the machine can fill bottles ranging from 50 ml to 1000 ml at speeds up to 2400 bottles per hour, maintaining efficiency rates above 98%. The systems drip tray, nozzles, and conveyor optimize the filling process, ensuring clean, precise fills with minimal waste, making it an excellent investment for high-volume production lines.
FAQs of Automatic Piston Filler:
Q: How does the Automatic Piston Filler operate for various liquid viscosities?
A: The Automatic Piston Filler uses a PLC-based control panel and electric motor to manage the pistons motion, allowing it to handle a range of liquid viscosities, from thin beverages to thicker oils and cosmetics. Adjustable settings ensure optimal filling precision tailored to the products consistency.
Q: What are the main benefits of choosing a stainless steel, automatic piston filling machine?
A: Stainless steel construction ensures excellent durability, corrosion resistance, and hygienic surfacesessential for products like pharmaceuticals and beverages. Automatic operation increases throughput, minimizes manual intervention, and enhances consistency and reliability in filling operations.
Q: When is it necessary to adjust the machine settings?
A: You should adjust the machine settings when changing bottle sizes (between 50 ml and 1000 ml), switching product types with different viscosities, or altering production speeds to match your current production requirements. The PLC control panel allows easy and precise adjustments at any time.
Q: Where can the Automatic Piston Filler be installed, and is any special setup required?
A: This machine is designed with convenience in mind; it does not require a foundation or complex installation. Its plug-and-play design allows it to be set up in any production area with access to electricity, making it ideal for factories and processing facilities.
Q: What is the typical process for using the Automatic Piston Filler?
A: Once set up and powered, operators load bottles onto the conveyor. The machine precisely fills each bottle with the programmed volume, thanks to automated nozzle operation and piston control. Filled bottles advance along the conveyor for subsequent packaging or sealing.
Q: How does this machine optimize production efficiency?
A: The machines automatic features, including variable speed controls and efficient piston filling, streamline the process, enabling operators to achieve up to 2400 bottles per hour with precision and minimal waste. Over 98% efficiency means reduced downtime and consistent output.
Q: What industries and products is this machine best suited for?
A: Given its flexible filling capacity, durable materials, and precise controls, this machine is ideal for processing beverages, edible oils, chemical products, pharmaceuticals, and cosmetic liquids within manufacturing, export, and supply environments.